Manufacturing
Eight production suites. One signed-off batch record per shift.
Our Hyderabad campus is engineered around a single principle — every dosage format on a dedicated line, every line tied to one quality system. The result: faster cycle time, cleaner traceability and a brief that doesn't get translated three times before it reaches the floor.
The lines
What runs on the floor today
Each suite is engineered for a specific format and stays that way — no shared product contact between solid-dose and semi-solid, no shared washdowns between liquids and personal care.
Bakery & Biscuits
A dedicated rotary-moulder bakery with twin tunnel ovens and post-bake spray-dressing.
- Capacity
- Up to 8 metric tonnes per shift
- Outputs
- Cookies
- Crackers
- Wafers
- Functional bars
- Rotary moulder + sheeter on the same line
- Hot-air convection tunnel oven
- Post-bake oil + sugar dressing
- Pillow-pack and tray-flow wrapping
Dry & Wet Blending
Parallel ribbon, conical and high-shear blenders feeding sachet, jar and pouch lines.
- Capacity
- Lots from 25 kg pilot to 2,000 kg commercial
- Outputs
- Single-actives
- Multi-component blends
- Granules
- Pre-mixes
- Cleanroom-class blending hall
- Online sieving & metal detection
- Sachet, jar and pouch packing
- Recipe lock + electronic batch records
Liquids & Syrups
Steam-jacketed kettles, inline filtration and high-speed PET filling 100 ml – 1 L.
- Capacity
- Up to 24,000 bottles per shift
- Outputs
- Juices
- Tonics
- Kashayams
- Fortified syrups
- Hot/cold filling with CIP washdown
- Inline tunnel pasteuriser
- Bottle rinser + air-knife dryer
- Roll-on, screw-cap & ROPP capping
Tablets & Capsules
Solid-dose suites with rotary presses, film-coater and auto-encapsulators.
- Capacity
- Up to 1.2 million tablets / 600,000 capsules per shift
- Outputs
- Plain & coated tablets
- Bi-layer tablets
- HPMC vegan capsules
- Gelatin capsules
- Direct compression + wet granulation
- Auto-coater, polish and inspection
- Strip, blister and bottle packing
- Tablet hardness & dissolution at line
Spreads, Gels & Creams
Fully automatic semi-solid line with vacuum mixer, jacketed transfer and tube/jar fillers.
- Capacity
- Up to 3,000 jars / 6,000 tubes per shift
- Outputs
- Nut butters
- Functional spreads
- Topical gels
- Creams & lotions
- Vacuum homogeniser to 30 µm
- Hot/cold filling head
- Tube cap-orient + induction seal
- 100 % weight check + reject divert
Quality Lab
Analytical, microbiology and stability suites — inline with production.
- Capacity
- Round-the-clock release testing
- Outputs
- Raw-material release
- In-process control
- Finished-goods COA
- Stability studies
- HPLC, GC, GC-FID/ECD, UV-Vis
- ICP-OES, AAS, KF titrators
- Microbiology suite + LAF hoods
- Stability chambers (25/40 °C, 60/75 % RH)
Capabilities
What you get when you contract with us
Reliability is engineered, not advertised. Four operational habits that customers feel in week three of working with us.
Multi-format under one roof
Eight dosage formats live in eight engineered suites — so a single-vendor brief can run end-to-end here.
Recipe-to-pallet in 8 weeks
Brief, prototype, scale-up, register, manufacture and ship — our default cycle for new private-label SKUs.
Documentation that holds up
BMR, COA, stability, MSDS, allergen and audit dossiers ready before the first pallet leaves dispatch.
Clean operations
Solar-augmented power, ETP discharge well within norms, and a returnable-packaging programme for B2B clients.
The process
Brief to bottle, in five clear stages
Each stage has a named owner, a documented hand-off, and a clear acceptance criterion before the next stage opens.
- 01
Brief & feasibility
Share the target product, claim and price point. We map it to a process, source-list the actives and confirm regulatory fit in one workshop.
- 02
Formulation & pilot
Our R&D team builds a stable prototype — taste / texture loops, organoleptic panels and an interim stability study before you sign off.
- 03
Validation batch
Pilot scales to a validation batch on the production suite. Three identical batches confirm process consistency and seed your stability programme.
- 04
Commercial run
Production runs on master batch records with electronic logs at every step. Each pallet ships with a finished-goods COA and traceable lot history.
- 05
Stability & lifecycle
We hold long-term and accelerated samples, refresh artwork on demand, and version-control your master formula for the lifetime of the SKU.
Want to see the lines in person?
Tours are arranged for serious buyers and registered customers — usually inside a week of asking. Bring your formula brief or visit just to see how the documentation system works in practice.
Schedule a tour